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  AOR (UK) Ltd
     
      Unit 9, Dimple Road Business Centre, Matlock, Derbyshire DE4 3JX, England
Tel: +44 (0) 1629 581222  Fax: +44 (0) 1629 580070

AR1000 Bulletin Page

The AR1000 and FairMate receivers are no-longer serviced. Parts are not available from the manufacturer and service costs equal or exceed the resale value.

FairMate products

AOR and FairMate products were made on the same assembly line as 'OEM' branded items, their main PCBs and operation are the same but cosmetics are different.  The operation of the FairMate HP100/200/2000 and AOR AR1000/2000 are the same, you can download free operating manuals from the following sites (Acrobat PDF format) 515kb / 315kb:

http://www.aoruk.com/pdf/2000m.pdf 
http://www.designeq.com/deq/Guide_To_The_AR1000.pdf 

If you prefer, we can provide a 'copy' of the AR1000/2000 manual priced at GBP 5.00, carriage free to a UK address.

Payment information including SSL credit card facilities may be viewed at:

http://www.aoruk.com/payment.htm 
https://www.aoruk.com/ssl/order_page.htm

We have no connection with TRIDENT products and cannot provide parts or servicing.

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Keypad
DC Socket
Microprocessor reset (to include H.F. coverage)
Unlocking Search & scan banks
Frequency Re-Alignment
Keypad Beep
Discriminator (detector) output

AR1000 KEYPAD

A lot of these units are now quite a few years old and have experienced thousands of hours of use. One of items subject to wear is the keypad. Scan, search and manual buttons tend to wear first with operation becoming intermittent and eventually not responding at all. The keypad is an easy item to replace but requires the use of a soldering iron and a set of fine
screwdrivers. Remove the battery cover and batteries. Remove the 4 screws holding the rear case and carefully lift this until the battery connection wire can be unplugged from the supply board. Unsolder the earth wires from the RF board now visible (2 on AR1000 and 1 on AR2000). Unscrew the 3 board screws (threaded), pull the board rearwards and hinge it to one side. Remove the pillars holding the next board in place and de-solder the earth wire if fitted. Again this board can be hinged slightly to one side. The keypad is now situated under the CPU board. This can now be removed by unscrewing the 3 pillars and 1 screw (self tapping), it may however be easier to remove the Supply board as well from the bottom of the set. This requires the removal of 2 screws (self tapping), 2 pillars and one earth wire. Note that the 2 small pillars on this are of a slightly different size to the 3 holding the CPU board. The keypad can now be easily replaced but it is probably a good idea to clean the PCB contacts before the new item is fitted. A brief wipe over with alcohol, IPA etc should do. Rebuilding is obviously the reverse of the above but make sure that the correct pillars and screws are fitted in their various places. Take special care not to trap any wires.

Updated information March 2004 - keypad no longer available

Sadly from March 2004 we no-longer have UK stock of the AR1000/2000 keypad and no more stock exists in Japan (the radio was discontinued in 1994). If you keypad's contacts are simply worn out (high resistance), it may be worth re-coating them with a specialist keypad repair kit.  The original keypad contacts measured between 8k OHM and 16k OHM when new, when they had worn they read about 100k OHM (so you had to press hard to continue operation, by 500k OHM they fail). If the keypad is physically damaged (ripped etc), the repair kit will not help and you will have to consider another approach.

Having looked at 'what is available' we would suggest a kit from the component supplier CPC in the UK, take a look at the following information and links to their web site (correct at 8 December 2004):

http://cpc.farnell.com/jsp/endecaSearch/partDetail.jsp?SKU=SA00867&N=401
http://cpc.farnell.com/jsp/endecaSearch/partDetail.jsp?SKU=SA00867&N=401# 

Manufacturer: CHEMTRONICS
Manufacturer Part Number: 61923 
CPC Order Code: SA00867
CPC Catalogue 2005 page 2041
Description: RUBBER KEYPAD REPAIR KIT 
Pack Size: 1
Order Multiple Quantity: 1
Price Per Unit: £10.47 + VAT, carriage extra

A conveniently sized kit for the permanent repair of rubber keypads designed to restore electrical conductivity to worn carbon contacts. The repair kit will repair approximately 50 worn contacts and form a tough, flexible, wear resistant surface for damaged remote controls, telephone keypads and mobile phones etc. .

Repairs tested to 500,000 keystrokes 
Contents 3g (0.1oz) adhesive, 0.3g (0.01oz) curing agent 
Should be used within 3 days of opening 

Technical Data - Curing 1 Hour 
Temperature Range -12 to 180C 
Conductivity - 0.1Ohm/sq/mil 
Average Usage - 50 Contacts 

AOR UK cannot offer this part for sale, as YOU can buy it at the same price as us, there is no margin. The UK phone number for CPC is 08701 202530 and web is www.cpc.co.uk 

We have not yet tested the product on a repair, but will consider its use rather than write-off a receiver. We hold no responsibility or warranty for the information given here. Information correct at 8 December 2004. E&OE.

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AR1000 POWER SOCKET

The power socket on these units gets a lot of wear and can eventually fail or become intermittent (intermittent supply levels are the main cause of crashed microprocessors in these sets). The socket itself can fail or the solder joints to the board can fracture. Either way, repair is simple, requiring removal of the rear case, 1 earth wire and lifting of the supply board. Replace or re-solder the socket but, as a further preventative measure, a wire can be soldered directly to the rear of the socket and taken to the anode of D201 (situated next to the socket).

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AR1000 Reset

The AR1000 has no external RESET facility. In the case of a ‘hang’ or corruption, reset the microprocessor in the following manner. This will enable the coverage from 500kHz – 600MHz and 805MHz – 1300MHz (although performance drops off below 8MHz).

There are two methods, one involves connecting a diode between pin 13 and 51 on the microprocessor, this is tricky as track damage and short circuits are easy to create... we recommend the 'wire link' method shown below.

The best method is to add a wire link to the CPU board while the radio is switched off:

Switch the set on and PRESS the KEYS in the following order, the key presses should appear on the LCD as you enter detail... if it will not initiate, you may have to press BANK 1 several times until the number "1" appears:

BANK – 1 PROG – 0.5 – LIMIT – 49.995 – SEARCH – 561.225 – ENTER
2 – PROG – 50 – LIMIT – 107.995 – SEARCH – 561.225 – ENTER
3 – PROG – 108 – LIMIT – 169.995 – SEARCH – 561.225 – ENTER
4 – PROG – 170 – LIMIT – 296.995 – SEARCH – 561.225 – ENTER
5 – PROG – 297 – LIMIT – 600 – SEARCH – 251.575 – ENTER
6 – PROG – 805 – LIMIT – 1109995 – DOWN – 251.575 – ENTER
7 – PROG – 1110 – LIMIT – 1300 – DOWN – 561.225 – ENTER

Note: If line line five is altered as shown here, coverage without a gap will be achieved (but reception between the 600 - 805 MHz range is not guaranteed).

5 – PROG – 297 – LIMIT – 804.995 – SEARCH – 251.575 – ENTER

Switch off the set and disconnect the diode/wire. The microprocessor will now be reset and all memory banks empty. It is
recommended that at least one frequency be keyed into each memory bank. Now reprogram each of the 10 search banks.
i.e. SEARCH PROG (start frequency) LIMIT (stop frequency) ENTER (search step in kHz) ENTER (mode) ENTER (bank number) ENTER SEARCH

SEARCH–PROG–118–LIMIT–138–ENTER– 25–ENTER–AM–ENTER–1- SEARCH
SEARCH-PROG-225-LIMIT-399.9-ENTER-50-ENTER-AM-ENTER-2-ENTER-SEARCH
SEARCH-PROG-71-LIMIT-87-ENTER-12.5-ENTER-AM-ENTER-3-ENTER-SEARCH
SEARCH-PROG-165-LIMIT-174-ENTER-12.5-ENTER-FM-ENTER-4-ENTER-SEARCH
SEARCH-PROG-174.5-LIMIT-225-ENTER-12.5-ENTER-FM-ENTER-5-ENTER-SEARCH
SEARCH-PROG-156-LIMIT-163-ENTER-25-ENTER-FM-ENTER-6-ENTER-SEARCH
SEARCH-PROG-144-LIMIT-146-ENTER-12.5-ENTER-FM-ENTER-7-ENTER-SEARCH
SEARCH-PROG-433-LIMIT-435-ENTER-25-ENTER-FM-ENTER-8-ENTER-SEARCH
SEARCH-PROG-890-LIMIT-905-ENTER-12.5-ENTER-FM-ENTER-9-ENTER-SEARCH
SEARCH-PROG-935-LIMIT-LIMIT-950-ENTER-12.5-ENTER-FM-ENTER-0-SEARCH

The reset and reprogramming is now complete.

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Unlocking Search and Scan Banks

In cases were the set does not appear to operate correctly, first try these few ideas... it usually is simply "finger" trouble.

SCAN
1) Memory banks which contain no data will not be scanned, this sometimes happens when channels have been deleted by the customer (or following a microprocessor reset). Enter data into at least one channel of each bank and try scan again.

i.e. MANUAL 1 3 3 . 7 ENTER

PROG 000 PROG 100 PROG 200 PROG 300etc

2) Ensure that ALL banks are listed for scan. To reinstate all memory banks SCAN BANK PROG 0 LIMIT 9 ENTER

SEARCH
1) Ensure that all banks are listed for search. To reinstate all search banks SEARCH BANK PROG 0 LIMIT 9 ENTER

(on the AR1500 SEARCH BANK PROG 0 LIMIT 8 ENTER as bank 9 is reserved for automatic memory store).

2) Ensure that data is correctly stored in the search parameters

SEARCH PROG 150 LIMIT 160 ENTER 25 ENTER FM ENTER "X" ENTER SEARCH
Where "X" is the bank which you wish to reprogram (i.e. 1,2,3, etc).

3) Check that the first frequency of a search bank is not locked out, this is how the receiver of a search bank is not locked out, this is how the receiver decides whether the search bank is locked out.

SEARCH BANK PROG LOCKOUT

The first locked out frequency will appear on the display, to release it press LOCKOUT or to move on to the next press ENTER

Hunt for the first frequency of each search bank to ensure that they are not locked out release them by pressing LOCKOUT

Alternatively simply unlock every frequency in the lockout list - but this may take some time as there could be as many as 1000.

When the last frequency is unlocked the receiver will start searching. Don't go too quickly or you may start LOCKING OUT new frequencies rather that UNLOCKING old ones... this may be the case if all the frequencies suddenly appear numeric!! If so just start point 3 again.

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AR1000 FREQUENCY ALIGNMENT

The AR1000 does have a tendency to drift in frequency with age. Later sets do not suffer to the same degree (different xtal manufacturer used) and quite often an older set once re-aligned will stay reasonably stable. The main culprit for the drift is the 154.825MHz oscillator but if the main PLL ref' osc' is not bang on 12.8MHz, aligning just the 154.825 osc' will cause misalignment in other ranges. At full operating temperature, align the 12,8MHz xtal with CV1 and CV2 (coarse and fine). Both are located on the top (RF) board at the bottom edge. CV2 is located on the solder side of the board next to PLL chip TC9181F and CV1 on the component side next to the 12.8MHz xtal. Both of these trimmers are usually near the end of their range.
The 12.8MHz frequency will have to be measured with an accurate frequency counter either sniffed directly from the xtal can or at the input to the PLL IC on pins 2 & 3. If using the latter method, take care not to shift the frequency by loading these points.
The radio can now be aligned by ear with a suitable signal (I tend to align the units on NFM on marine band or 2 metres ham band). With a suitable signal being listened to, align the 154.825MHz oscillator for best reception. The easiest way to check for correct alignment is by listening to a low level signal and tuning 5KHz either side of it to check if the alignment really is centred on the wanted frequency. The 154.825MHz xtal can be aligned at CV3 (located on the solder side of the RF board opposite the 154.825 xtal). This will give a small adjustment but it is generally better to align transformer T10 located next to the xtal (green core fitted). In both cases, check that the xtal is not operating on the edge of its range and that it starts
up on switch on every time (i.e.; reception is obtained immediately on switch on). After alignment, check that the set is on frequency throughout its frequency range.

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Keypad Beep

Following a review in which a critical comment was made of the "BEEP" the facility has been removed at the factory. The "BEEP" is reported to be uncomfortable and annoying when using an earphone.

By addition of a single wire the facility can be restored.

Switch the receiver off and remove the batteries. Disconnect the receiver from the AC charger and remove the rear case. 4 screws secure the rear case half (2 x in rear case - 2 x in battery box). You will see 3 PCB layers once inside the case.

One end of the wire connects to the outer edge of CN9 on the top PCB. This is located at the base of the rotary tuning control. The original wire is usually GREY and the "tail" can sometimes be seen. If this is the case, solder a new length of wire to the tail. If no tail is visible, solder a new length of wire to the corresponding point on the PCB. Use the foil side (facing upward) of the PCB, this will save you "taking the set to bits"!

The other end of the wire connects to the bottom PCB (which carries the microprocessor). Follow the 3 existing wires from CN9 to the bottom board. With the base of the set facing you an unused "LAND" will be visible on the PCB to the left of the 3 existing wires. If you are lucky a tail will be connected.

If you are very careful and use a small soldering iron then there is no need to separate the PCB's. Solder the free end of the new wire to the "LAND or Tail".

Re-assemble the case and test. You will now have a KEYPAD BEEP.

Note: If you find it necessary to separate the PCB's, then the earth bonding wires will need de-soldering from the edge of each PCB. Make sure you reconnect them when you re-assemble the receiver.

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AR1000 Discriminator (detector) output

Remove the rear cover (4 screws) taking care not to damage the battery wires while pulling the case apart. The battery wires will unplug from the power supply board if required.

The rear of the main PCB is now visible.

The discriminator output can be taken from IC5 pin9.

On the AR1000, this is fitted to the reverse side of the board (the solder side that is now visible).

IC5 is located about 2/3 of the way down the board (starting from the top) and about 1/2 way across.

It is labelled TA7761P although this may be difficult to read due to lacquer on the device.

Simply solder a wire to pin 9 of this IC to obtain the discriminator output.

Terminate the wire at a suitable socket and re-fit the case half (you may find that removing the side-panel case stopper provides an excellent location without the need to drill or burn a hole in the cabinet).

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Due to continuous developments, AOR reserves the right to make design and specification changes for product improvement without prior notice. The performance specification figures indicated are nominal values of production units. There may be some deviation from these values in individual units.

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